How To Find Your Dream Business

Starting a business takes, before anything else, a great idea.

Inspiration is everywhere, all around us just waiting to be articulated. Sometimes, that inspiration comes from looking at existing businesses and thinking about how they succeeded where others might have failed. New and aspiring entrepreneurs can learn a lot from other companies, especially those who saw a unique need and filled it with an innovative product or clever service.

If you need some serious inspiration for your business ideas, then check out these stories. They profile companies in industries from food and travel to art and music, and everything in between. You may even find some to be quite out of the box, exactly the way you need to think to create a truly successful company.

Gift-giving businesses
For when you’re searching for holiday gifts for your clients and co-workers, shopping for the perfect birthday present for your boss, or just looking for business inspiration, here are five companies with unique business models that can help. From mobile gift cards to personalized sweet treats, these businesses put a whole new spin on gift giving.

Food trucks
Now more than ever, the best food often comes from tiny carts, stands and trucks. These 10 food trucks from around the country are serving up so much more than just mobile meals — entrepreneurs can learn a lot from their creativity and innovation, too.

Businesses for kids
These companies don’t just give children and young adults something fun to do after school or when school’s out for the summer. They also help them learn valuable skills, develop their creativity, improve their health and further their education in other ways — keeping parents everywhere happy, too.

Cannabis businesses
The legal cannabis industry is rapidly growing as more states adopt both medicinal and recreational cannabis laws. An industry research group projects that cannabis will be worth more than $20 billion in less than 5 years, meaning now is the time to get in on the ground floor of this fledgling business.

Back-to-school businesses
Back-to-school season isn’t always easy, but there are plenty of businesses out there that can help make starting a new school year a lot less stressful for students, parents and teachers.

Art businesses
From facilitating new ways to display art in your home or office, to giving artists new mediums to showcase and sell their work, these businesses put the “art” in “startup.”

All-natural businesses
Whether you’re looking for products or want to start a business that brings it back to basics, you need to check out these inspiring all-natural businesses.

Music businesses
Beyond record labels, major streaming services, equipment retailers and concert venues, there are a lot of ways business and music intersect, and these music businesses are really changing the game.

Sports businesses
From virtual-reality sports platforms and game-footage analysis to family-friendly youth sports programs, these six businesses put a whole new spin on sports, helping coaches, athletes and families do what they love.

Vegan businesses
Fortunately for all you vegans out there, more and more stores and brands are dedicated to this animal- and eco-friendly lifestyle, covering everything from food and cosmetics to clothes and accessories.

Green businesses
While many organizations do their part by increasing recycling efforts, sourcing local materials and using energy-efficient equipment, some have taken their eco-friendly efforts to the next level by basing their entire business models on these principles.

Travel businesses
Ready to use some of your hard-earned vacation time? Don’t book your flight just yet. Check out these cool travel businesses first to make your next vacation even less stressful — and more memorable!

Death-related businesses
From afterlife preparations to unique burial methods and memorials, there are more businesses related to death than you might expect, including these seven totally killer businesses that will probably give you the heebie-jeebies.

“Disgusting” businesses
Successful businesses all have one thing in common: They solve a problem for their customers. But some problems are less pleasant than others, and some are downright disgusting.

Culinary businesses
From the weird (bacon-flavored envelopes) to the inspiring (a food truck that gives back to the community), here are seven unique food and beverage businesses you probably didn’t know existed.

Breakup businesses
These breakup-inspired businesses know what it’s like to get dumped and are taking advantage of it. But don’t worry, unlike your ex, they’re not really taking advantage of you.

Animal businesses
Whether they’re making use of a critter’s natural behaviors or pampering your pet to the fullest, these 10 companies have your four-legged friends in mind.

Halloween businesses
While most companies simply run Halloween-themed promotions during October, these eight startups have built their businesses entirely on the season of spirits.

Wedding businesses
Your wedding day should be flawless, and these services are here to help. To make sure your big day goes off without a hitch, take a look at these businesses that are dedicated to helping couples like you plan the best day ever.

Yoga businesses
Staying fit and relaxing are rarely the same thing. One invokes images of pumping iron, the other of lying on the couch. But Yoga harnesses the best of fitness and relaxation to bring you a mind, body, and spirit experience that rejuvenates and strengthens. These businesses help support those goals.

3D printing businesses
What was once seemed like a high-tech, futuristic device is now reality; 3D printers are taking the world by storm and allowing users to create real, physical objects from nothing more than a computer representation. These companies have harnessed the power of the 3D printer to create truly amazing businesses.

“Sexy” businesses
What makes for a better business model than catering to one of the world’s oldest pastimes? Sex is more than just instinct and reproduction for these companies; it’s their business, and business is booming.
Gaming businesses
Do you love gaming? These startups have their sights aimed at the top of the heap when it comes to video games. See what these six businesses are working on that could change the game, literally.

Socially repsonsible businesses
Are you passionate about social justice AND looking to start your own business? Here are some examples of socially responsible businesses that don’t just turn a profit, but also give back to the communities around them.

Nonprofit organizations
Most companies are for-profit endeavors, but there are a ton of much-needed services offered by non-profit organizations as well. Often, these seek to support a community or further social projects, but each is unique in its own way. Take a cue from these inspiring organizations.

Delivery businesses
Are you a proud couch potato? If you don’t want to do any heavy lifting, you need to have these unique delivery services in your life. Don’t fret, you’ll only have to get up to answer the door!

Beauty businesses
If beauty and cosmetics are your thing, then look no further! These companies found creative ways to make beauty into booming business; you can too, with the right mix of inspiration, creativity and style.

Fitness businesses
If you’re a health and fitness nut, then these businesses are just for you. These companies found innovative ways to approach fitness, spreading health and general well-being amongst their customers. How can you stay fit and proft? Let’s find out.

Fashion businesses
If you’ve got fashion sense and a mind for innovation, you’ll fit right in with these entrepreneurs. Let’s take a look at some of the businesses that are disrupting the fashion industry and find out what it takes to launch a successful startup based on changing the game.

Best Places to Find Businesses For Sale Online

Want to be an entrepreneur? You don’t necessarily have to start and build your own brand-new business; sometimes the best move is to buy and grow an already-established company.

Aspiring owners who don’t know where to start should consider looking into websites, which direct you to the best businesses and properties for sale. From there, you can decide which best fits your entrepreneurial goals and budget.

Here are seven companies to find a business to take over:

1. BizBuySell.com
BizBuySell.com boasts that it is “the Internet’s largest business for sale marketplace” and offers users options to buy a business, buy a franchise, sell a business, get help with financing and more. Users can search for businesses by category, state and country, and even set a minimum and maximum price. You can also search franchises by type, state, and amount of capital you have available to invest. Or, you can search for a business broker near you.

2. BizQuest.com
Search on BizQuest.com for your desired businesses, franchises or business brokers by location and business type or industry. And perks for sellers are good, too: BizQuest.com allows you to post ads in just five minutes. The ads are then shared on the company’s partner websites, like The Wall Street Journal and The New York Times. BizQuest.com also gives you the option to browse listings in top cities as well as the most popular franchises and industries.

3. BusinessBroker.net
BusinessBroker.net has more than 30,000 business-for-sale listings just waiting for you to sift through. As with the other websites, you can search for businesses and franchises, find brokers and see listings by industry and location. BusinessBroker.net also has a finance and loan center that offers professional help to guide you in your business purchasing decisions.

4. MergerNetwork.com
MergerNetwork.com has more than 15,000 active business-for-sale listings around the world. It allows sellers to post ads for their business for free and connect with over 14,000 entrepreneurs, investment bankers and business brokers.

5. BusinessesForSale.com
This website currently has more than 62,000 business listings in the United States and around the world, including available franchises. Users can search by business sector and location to find the perfect business for them. BusinessesForSale.com also has features like email alerts and a services directory for those who need accountants, brokers, lawyers and more.

6. LoopNet.com
With more than 800,000 listings available, it’s easy to understand why LoopNet.com is a reliable resource for discovering businesses for sale in your region. If you’re already a business owner or an entrepreneur with a busy schedule, LoopNet is available in app form (on Google Play and in the App Store) to peruse listings on your schedule, from wherever.

Additionally, the site is partners with commercial real estate firms like Century21, Chusman & Wakefield, CBRE, Sperry Van Ness, and Re/Max Commercial.

On the other end of it? If you’re looking to sell your current business, LoopNet provides the opportunity to list your business.

7. BusinessMart.com
BusinessMart.com, like many of the other websites, has both businesses and franchises available as well as resources and services to help you get funding. It also allows you to search by location and business category, or search franchises by your available capital.

How to Grow Leaders in Your Business

There are many reasons why organizations spend enormous amounts of time and resources on developing leaders. One of the most important examples would be that “Organizations with the highest quality leaders were 13 times more likely to outperform their competition in key bottom-line metrics such as financial performance, quality of products and services, employee engagement, and customer satisfaction.”

If you want your organization to fall into that category, then use the following 10 tips to help develop leaders within your business.

1. Use big data.
As Heather Huhman reminds us in Entrepreneur, “Previously employers have relied on assessments such as IQ tests, skills aptitude tests, and even physical exams to answer questions like ‘Should Sarah be promoted?’ or ‘Is it time to fire Bill?’” Now we have big data to help us locate the right employees for our business and even predict how long they’ll remain at the company.

There are many companies now that use data to determine the best talent. I’ve used several but the best indicator that I’ve found is using the enneagram test. I make all new employees take this test. This helps me to better know how to make them a leader. Not everyone can become a leader the same way. Every personality is different and this test will help you better evaluate different types of leaders.

2. Develop leaders early.
Leadership development should take place as soon as possible within your organization by assessing and analyzing the strengths of potential future leaders. While big data can be used, you can also discover which employees have what it takes for certain jobs by letting them identify themselves as potential leaders in leadership positions.

This is a technique used by Fred Smith, founder and CEO of FedEx; “Our Leadership Evaluation and Awareness Program explains the demands of management as well as the personal characteristics and traits needed for successful leadership. I find it interesting that, once they know the demands and requirements, some 70 percent of the participants drop out of the program.”

3. Educate and train employees.
Another way to develop future leaders is by constantly providing them with the education and training needed to become a leader. This could be accomplished by having employees attend webinars, conferences or classes to help them refine their leadership skills.

4. Challenge employees.
Give employees a chance to challenge themselves by assigning them unfamiliar tasks. It’s an effective way to push and test their skill levels. As The Wall Street Journal notes, it’s all right if they fail since it “offers valuable lessons that can add new skills, improve confidence, and solidify employee commitment.”

Watch to see if the employee just determines the task is above their skill level or if your employee determines that they will do what it takes to learn the new skill.

5. Let them interact with current leaders.
Companies like Southwest Airlines have found an effective way to give employees first-hand experience in a leadership role is for them to shadow current leaders. While speaking to Businessweek, Elizabeth Bryant, senior director of talent management at Southwest Airlines, stated “It goes beyond formal training and is part of everyday life at Southwest, where employees at every level are exposed to leaders so they get to see how the leaders think.”

Bryant added “Even informal mentoring and exposure to company executives helps to broaden people’s perspectives and stimulate their passion about the job.”
6. Teach them to network.
Networking is vital for everyone in a leadership position. Take for example how operational, personal and strategic networking was examined by Herminia Ibarra and Mark Hunter. The professors discovered that effective managers were able to locate the individuals within their organization who can help them complete a task or project.

Encourage employees to improve their networking skills through training or by having them communicate with co-workers they don’t know well.

7. Rotate employee positions.
For many innovative companies, employee rotation has become a great way to engage, motivate and work with different team members. Furthermore, by not locking employees into a single position, it’s developing additional skills in each employee that could be used if they have to fill-in for another team member.

Susan Heathfield, a human resources consultant, informed Charles Coy on the Cornerstone Blog that employee rotation is helpful because, “It helps employees spread their wings and extend their boundaries.”
8. Provide support for employees.
While you want to challenge employees and encourage them to get out of their comfort zones, you also need to make sure that you give them the proper support whenever assigning new tasks. This can be done by encouraging them yourself, directing them to someone who can help, providing them with the right support and frequently evaluating their work.

9. Inspire employees to be passionate.
Some of the the best leaders that I’ve ever met inspire others to become leaders by their passion. Employees will take a little bit of that passion and it will grow within them. Develop passion in your employees and they will become the biggest factors in the success of your business.

By letting employees be creative, encouraging them to work on side projects and sending out employee surveys, you will have found a couple of ways to discover which employees are authentic and have bought into your company’s culture. Keep in mind, you don’t have time for everything.

10. Give them a little power.
It’s important to give employees the right tools and resources to succeed. But, you don’t always have to hold their hand. Furthermore, you may have to give up a little control by giving them the power to make certain decisions.

According to Avery Augustine of The Muse, “I learned this firsthand when I was put in charge of a client event while my boss was out of town and completely out of touch. With no one else to lean on, I was forced to make decisions on my own, no matter how unsure I was. Eventually, I became more and more confident in making decisions solo (even if it took a couple slip-ups — a.k.a. “learning experiences” — to solidify that skill.)”

Things You Should Know About Payday Cash Loans

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When you are contemplating a cash advance, have excellent credit score and can free a day or two, take into account looking instead to your sociable financing solution. This really is a process which pairs consumers and loan providers collectively dependent off from the requirements. The costs are typically far less pricey when compared to a payday advance, but it really usually takes a couple of days to finalize the method.
Restrict your pay day loan credit to fifteen-5 percent of your own complete income. Many people get lending options to get more cash than they could actually dream about repaying in this brief-term trend. By getting merely a quarter from the income in personal loan, you are more inclined to have sufficient money to get rid of this financial loan once your paycheck eventually arrives.
If you require a pay day loan, but possess a poor credit historical past, you might want to think about a no-fax bank loan. This kind of bank loan is like almost every other payday advance, with the exception that you simply will not be asked to fax in every documents for approval. A loan where by no files are participating indicates no credit check out, and chances that you will be accepted.
Make sure you continue to be updated with any rule modifications regarding your cash advance loan company. Laws is usually becoming approved that adjustments how lenders are permitted to run so make sure you recognize any guideline changes and just how they have an impact on you and your financial loan prior to signing an agreement.
If you locate on your own stuck with a payday loan that you simply could not repay, phone the financing business, and lodge a problem. Most people legitimate grievances, concerning the substantial charges billed to extend payday cash loans for one more pay time period. Most creditors will provide you with a discount on your personal loan fees or attention, but you don’t get should you don’t request — so be sure to question!
Pay back the complete personal loan as soon as you can. You might get a expected time, and seriously consider that time. The earlier you spend back again the money 100 %, the quicker your purchase together with the payday loan clients are full. That will save you money over time.
Be sure you pick your payday loan very carefully. You should consider how much time you happen to be given to repay the loan and exactly what the rates of interest are exactly like before you choose your cash advance. See what your best choices and make your assortment to save dollars.
When you are looking for a payday loan company, make sure that you look at several company before settling on a single. In the event you examine the charges and fascination percentages, you will recognize that they vary from organization to firm. Make certain that they are certainly not compensating for lower attention, by asking extra costs in many other way.
The number one principle about online payday loans is usually to only acquire the things you know you are able to repay. For instance, a cash advance company might offer you a certain quantity because your cash flow is nice, but you might have other commitments that stop you from paying the bank loan back again. Normally, it is prudent to take out the total amount you is able to afford to pay back when your charges are compensated.
A fantastic tip for anyone hunting to take out a cash advance, is usually to steer clear of applying for a number of loans at once. It will not only help it become harder that you should spend them all back through your following income, but others will be aware of for those who have applied for other personal loans.
In case you are thinking about getting a cash advance, make certain you possess a plan to have it paid back right away. The borrowed funds business will offer to “help you” and lengthen the loan, if you can’t pay it off right away. This extension expenses a cost, plus extra interest, thus it does nothing at all good to suit your needs. Even so, it earns the money firm a nice income.
Verify your credit score prior to deciding to locate a payday loan. Buyers by using a healthful credit history are able to find more ideal interest rates and regards to payment. If your credit report is inadequate condition, you are likely to shell out interest levels that happen to be better, and you may not be eligible for an extended financial loan word.
Now you have a better notion of what you can count on from your pay day loan. Ponder over it carefully and try to approach it from a relaxed perspective. In the event you choose that a cash advance is for you, take advantage of the suggestions in the following paragraphs to assist you to browse through the procedure effortlessly.

Obtain The Assistance You’ll Require To Buy A Vehicle

Purchasing a vehicle that is trustworthy is costly. An individual who has a low salary is likely to need to have payments they’re able to afford and also might have difficulty obtaining the financing they have to have. Someone that has a very poor credit standing is additionally most likely going to have trouble getting financing for the vehicle they’ll need to have. But, without having a vehicle, they may well not have reliable transportation in order to arrive at work.

Whenever a person won’t have a fantastic credit history or even they will have a lower salary, they will desire to consider alternatives. They may well not have an increased potential for being approved for the financing they will require at a dealership, however they could get the assistance they’ll need from a lending company that knows just how to assist them to obtain the motor vehicle they will have to have. This permits them to be approved for financing in spite of their particular salary or credit score so they can have a dependable automobile they could utilize to be able to get anywhere they have to go.

If you’ve got a minimal source of income or perhaps a very poor credit standing, you’ll be able to still obtain the aid you’ll have to have to acquire a vehicle. Take a little time in order to understand much more about Consumer Portfolio Services right now as well as exactly how they are able to enable you to acquire the financing you’re going to need to have. You can purchase a reliable motor vehicle with their particular help.

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What ED Is
It is smart to learn the reason why you must buy Cialis online. The hardening of arteries brings about erectile dysfunction.  This is often a result of deposits in the layers of the arteries in the peni which means that the flow of blood is confined and thus stops an erection. There have been various sorts of ED drugs to strike the market industry for quite a long time now so the good news is that at least ED is no longer a disorder that cannot be handled.

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The safety of the medicine must first be analyzed before consumption. The same kind of questions can be inquired once you buy Cialis online. The US FDA approved Cialis as a good and efficient medication to help remedy ED. Not all medicines receive this kind of certificate. The different tests and trials that are conducted for Cialis noted its nominal adverse reactions.

The efficiency of Ciais
The effectiveness is another thing that must be checked besides where to buy Cialis online. Cialis is effective and risk-free for use. It also gives you some characteristics that other erectile dysfunction treatment does not. Only short time effects were felt on other erectile dysfunction drugs. With Cialis, the effects could be felt up to 36 hours after using the medication. That means that you could spend a whole weekend ready for a sexual encounter without more than one dose.

The price of The Medicine
Once you buy Cialis online, the cost is the same as other drugs. The sole distinction will be the quantity that is needed to take to feel the effect. To get a weekend encounter, other drug needs several dosages unlike Cialis which should only be consumed once. Online purchases are likewise the best prices you could find. The aforementioned factors were just some yet the most essential ones.

Who Uses Weight Loss Vitamins With Phentermine 37.5 mg?

The side effects of Phentermine 37.5 milligram , like sleep disorders and low disposition, in addition to pressing yourself to workout, can all take their toll in your physique. Nevertheless, when you’re having a calorie-managed diet, despite your best intentions to consume a healthy diet, it can be hard to be sure you’re receiving sufficient quantities of necessary nutrient elements to make certain bodies are up to the obstacle.  Adding fat loss nutritional vitamins on your Phentermine 37.5 mg  prescription can provide the improve you need to feel good and overcome some of the negative effects of Phentermine 37.5 milligram from http://womansdepot.com, at the same time assisting you to obtain greater final results when you progress coupled unwanted weight reduction journey. But, who can be helped by this earning combination one of the most? Let’s uncover%u2026

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The auxiliary mark of the substituted cathinone class of mixes is a phenethylamine spine with an alkyl gathering of different lengths at the alpha carbon contiguous the nitrogen and a ketone in the beta position. The cathinones are a beta-keto simple of amphetamines. Ethyl hexedrone is a basic simple of the substituted cathinone hexedrone.

The substitution of the nitrogen with an ethyl aggregate builds the power of ethyl hexedrone by a component of three contrasted with its concoction connection buy hexen purchase hexen. It is conjectured that ethyl hexedrone is a noradrenaline-dopamine reuptake inhinitor like the cathinones MDVP and alpha PVP. There are no logical investigations affirming its status as a noradrenaline dopamine ruptake inhibitor.

Ethyl hexedrone is yet another individual from the extensive group of mixes known as substituted cathinones. It passes by elective names “hexen” and “n-ethyl-hexedrone”. It was first blended in the 1960s by Boerhringer Ingelheim, however just turned out to be generally known as a “research substance” starting at 2015. It is suffice to state then that little data exists on this compound with such a short history of human utilize.

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These items are at present promoted all through the U.S., yet many states have effectively restricted them. The greater part of our 50 states now have laws set up restricting conveyance and ownership of these exceptionally unsafe medications, which probably drives their deal and utilize “underground.” The road name given to this gathering of manufactured stimulants incorporates shower salts, plant nourishment or stain remover. The medications are frequently showcased as Ivory Wave, Purple Wave, Fine China, White Girl, and Bliss.

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Blown Film Extrusion Introduction

Blown Film Extrusion Introduction
Blown film extrusion is a technology that is the most common method to make plastic films, especially for the packaging industry. The process involves extruding a tube of molten polymer through a die and inflating to several times its initial diameter to form a thin film bubble. This bubble is then collapsed and used as a lay-flat film or can be made into bags. Usually polyethylene is used with this process, and other materials can be used as blends with these polymers. A diagram of a polyethylene chain is shown in Figure 1 to the right.
Background Theory on Polymers

In the cooling step of blown film extrusion, the amorphous, transparent melt crystallizes to form a translucent, hazy, or opaque film. The point where opacity begins in the bubble is known as the frost line. 
Fig 1: Model of polytheylene chain frompolyethylene Wikipedia article.The frost line height is controlled by several parameters: the air flow, film speed, and temperature difference between the film and the surroundings. Properties of the film, such as tensile strength, flexural strength, toughness, and optical properties, drastically change depending on the orientation of the molecules. As the transverse or hoop direction properties increase, the machine or longitudinal direction properties decrease. For instance, if all the molecules were aligned in the machine direction, it would be easy to tear the film in that direction, and very difficult in the transverse direction.

The Film Blowing machine Process

Fig 2: Schematic of set-up from User:J.Chiang.

Typically, blown film extrusion is carried out vertically upwards, however horizontal and downward extrusion processes are now becoming more common. Figure 2 shows a schematic of the set-up for blown film extrusion. This procedure consists of four main steps: The polymer material starts in a pellet form, which are successively compacted and melted to form a continuous, viscous liquid. This molten plastic is then forced, or extruded, through an annular die. Air is injected through a hole in the center of the die, and the pressure causes the extruded melt to expand into a bubble. The air entering the bubble replaces air leaving it, so that even and constant pressure is maintained to ensure uniform thickness of the film. The bubble is pulled continually upwards from the die and a cooling ring blows air onto the film. The film can also be cooled from the inside using internal bubble cooling. This reduces the temperature inside the bubble, while maintaining the bubble diameter. After solidification at the frost line, the film moves into a set of nip rollers which collapse the bubble and flatten it into two flat film layers. The puller rolls pull the film onto windup rollers. The film passes through idler rolls during this process to ensure that there is uniform tension in the film. Between the nip rollers and the windup rollers, the film may pass through a treatment centre, depending on the application. During this stage, the film may be slit to form one or two films, or surface treated. Advantages Blown film generally has a better balance of mechanical properties than cast or extruded films because it is drawn in both the transverse and machine directions. Mechanical properties of the thin film include tensile and flexural strength, and toughness. The nearly uniform properties in both directions allow for maximum toughness in the film.
Blown film extrusion can be used to make one large film, two smaller ones, or tubes that can be made into bags. Also, one die can make many different widths and sizes without significant trimming. This high level of flexibility in the process leads to less scrap material and higher productivity. Blown films also require lower melting temperatures than cast extrusion. Measured at the die opening, the temperature of cast film is about 220 C, where as the temperature of blown film is about 135 C. Furthermore, the cost of the equipment is approximately 50% of a cast line.

Blown Film Extrusion Disadvantages Blown film has a less effective cooling process than flat film. Flat film cooling is done by means of chill rolls or water, which have significantly higher specific heat capacities than the air that is used in the blown film cooling process. The higher specific heat capacity allows the substance to absorb more heat with less change in the substance temperature. Compared to cast film, blown film has a more complicated and less accurate method to control film thickness; cast film has a thickness variation of 1 to 2% versus the 3 to 4% for blown film. The resins used for casting typically have a lower melt flow index, which is the amount of polymer that can be forced through a standard die in 10 minutes according to a standard procedure. The melt flow index for cast film is about 5.0 g/10 min where as for blown film it is about 1.0 g/10 min. Consequently, the production rates for cast film are higher: cast film lines can reach production rates of up to 300m/min where as blown film lines are usually less than half this value. And finally, cast film has better optical properties, including transparency, haze, and gloss.

Common Problems Air entrapment between film layers and rollers – this may cause film scratching or wrinkling, or processing problems when winding up the film due to reduced friction. Possible solutions to this is using a vacuum to remove entrapped air or by using winding rolls with a diamond shaped groove in the rubber cover to increase surface area and decrease amount of entrapped air in the film. Large output fluctuations from the die – this causes thickness variations, and can be prevented by keeping the extruder clean and by using more consistently shaped pellets in the extruder. Melt fractures – these appear as roughness or wavy lines on the film surface, and can be eliminated by lowering the viscosity of the polymer melt. This can be done by increasing the melting temperature or by adding an internal lubricant to the material composition. Thickness variations in the film – this can be avoided by centering the die in the extrusion line before every run, adjusting the air speed of the cooling system, or by using heated die lips. Die lines on the surface of the film – this defect reduces the aesthetic appeal of the film, reduces optical properties, and weakens mechanical properties such as tear strength. This can usually be avoided by routinely cleaning the inner surfaces of the die and by refinishing scratched or roughened flow surfaces. Gels – these defects are small, hard globules encapsulated in the film or stuck on the film surface and reduce the aesthetic appeal of the film and cause stress concentration points which may result in premature failure. These are caused by overheating to the point of polymer degradation in the die, and can therefore be avoided by cleaning the inner surfaces of the die on a regular basis. Optimization of the Process Coextrusion One way to improve the line efficiency of blown film extrusion is to implement coextrusion. This is the process of extruding two or more materials simultaneously through a single die. The orifices in the die are arranged such that the layers merge together before cooling. This process saves time because it extrudes two or more layers at the same time, and it provides a method with fewer steps to produce multilayer films. The production rate for a coextruded multilayer film of three layers is about 65m/min, and the production rate for a single layer of blown film is about 130m/min. Thus, in order to produce 10 000m of a three layer multilayer film, it would take almost 4 hours using a single layer blown film process, and only 2 and a half hours using the coextrusion process. Furthermore, the film produced from the single layer process would require an extra step to glue the layers together using some sort of adhesive. Coextrusion is the least expensive means of producing layered films and the coextrusion system is capable of quick changeovers to minimize production line down time.

Minimizing the Melt Temperature
The efficiency of blown film extrusion can be improved by minimizing the temperature of the polymer melt. Reduction of the melt temperature causes the melt to require less heating in the extruder. Normal extrusion conditions have a melting temperature at about 190 C despite the fact that the temperature of the melt only needs to be about 135 C. However, it is not always practical to decrease the melting temperature by that much. By decreasing the melt temperature 2 to 20 C, the motor load can be decreased by about 1 to 10%. Furthermore, reduction of the melt temperature causes less need for cooling, so there is a reduced use of the cooling system. Moreover, removing heat from the bubble is usually the rate-limiting factor in this extrusion process, so by having less heat in the polymer to remove, the rate of the process can be increased, thus yielding higher productivity. A way to maintain the melt temperature at a minimum is to choose an extruder that is matched to the specific processing conditions, such as the material of the melt, pressure, and throughput.

Heated Extrusion Die Lips
Typically, solutions to melt fractures involve decreasing the output or increasing the melt temperature to decrease the shear stress in the extruder. Both of these methods are not ideal because they both reduce the efficiency of the blown film line. Heated extrusion die lips can solve this problem. This targeted heating method allows for film extruders to be run at higher production rates with narrower die gaps while eliminating melt fractures. Direct heat is applied to the surface of the polymer melt as it exits the die so that viscosity is reduced. Therefore, melt fractures, which are caused when trying to extrude too much of the polymer at one time, will no longer act as a limiting factor to increasing the production rate. Furthermore, heated die lips use less energy than increasing the melting temperature because only the surface of the melt is heated and not the bulk of the liquid. Another benefit of using heated die lips is that thickness variations can be controlled by adding heat to certain areas along the die circumference to make the film at that position thinner. This would ensure that no excess material is used.
Determine how much energy each of these processes can save per given volume of material. 

Above article from www.appropedia.org

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